2016 Ford Flex: Reliability Data

103
Total Complaints
55,000mi
Median Mileage
ELECTRICAL SYSTEM
Top Issue
5
Crash Reports

When Do Complaints Happen?

Distribution of NHTSA complaints by vehicle mileage at time of report.

30,250 25th Percentile
55,000 Median Mileage
93,500 75th Percentile

What Fails?

Most reported component issues from NHTSA complaints.

ELECTRICAL SYSTEM
18
UNKNOWN OR OTHER
11
SUSPENSION
9
POWER TRAIN
8
ENGINE
7
STEERING
7
BACK OVER PREVENTION
6
STRUCTURE:BODY
5
VEHICLE SPEED CONTROL
4
BACK OVER PREVENTION: REARVIEW SYSTEM BRAKING
4

Severity Assessment

5
Crashes
0
Fires
3
Injuries
0
Deaths

Sample Complaint Reports

"THROTTLE BODY ISSUES 1) VEHICLE WAS IN MOTION ON CITY STREET - ATTEMPTED TO ACCELERATE AND EXPERIENCED LOSS OF POWER. MANAGED TO COAST TO A SIDE STREET. TURNED OFF ENGINE, RESTARTED FEW TIMES AND CONTINUED TO WORK WITHOUT ISSUE. (BELOW IS SAME DAY) 2) VEHICLE WAS IN MOTION, ACCELERATING TO MERGE..."
"PURCHASED A NEW 2016 FORD FLEX ON JULY 29, 2016, DROVE IT MOST OF THE DAY ON SATURDAY AND SMELLED EXHAUST FUMES MOSTLY EVERY TIME I EXILIRATED. WENTTO URGENT CARE SICK FROM EXHAUST FUME POISONING, GOT WORSE AS DAY WENT BY AND WENT TO A REGULAR HOSPITAL ER. BROUGHT VEHICLE BACK TO DEALER ON MONDAY AN..."
"CAR LOST POWER WITHOUT WARNING WHILE DRIVING ON HIGHWAY. WARNING LIGHT WITH WRENCH AND "CHECK MANUAL" APPEARED. DEALER INDICATED RECALL 16B32 AND REPLACED THROTTLE BODY. I WAS NEVER NOTIFIED OF RECALL. *TR"

Source: NHTSA ODI Complaints Database. Names and identifying details omitted.

When Were Complaints Filed?

Number of complaints by the year the issue occurred.

When Does Each Component Fail?

Median mileage at complaint for top components.

ELECTRICAL SYSTEM 18 complaints
25th: 29,000 mi Median: 62,155 mi 75th: 154,500 mi
UNKNOWN OR OTHER 11 complaints
Median: 30,500 mi
SUSPENSION 9 complaints
25th: 44,000 mi Median: 56,500 mi 75th: 66,973 mi
POWER TRAIN 8 complaints
25th: 34,500 mi Median: 68,150 mi 75th: 89,000 mi
ENGINE 7 complaints
25th: 31,750 mi Median: 67,500 mi 75th: 115,875 mi

Where Are Complaints Coming From?

Top states by complaint count.

CA: 14 MI: 12 FL: 9 VA: 6 AZ: 6 IN: 5 MN: 4 NJ: 4 TX: 4 AL: 4

Ford Flex — Other Years

See how this model compares across different model years.

YearComplaintsCrashes
200927118
201018111
20111748
2012895
201377020
201432317
20151120
2017503
20186012
20192384

Data source: View this vehicle on NHTSA.gov | NHTSA ODI Complaints Database. Public domain.

Methodology: Complaint counts and mileage distributions are computed directly from consumer-reported NHTSA complaints. This data represents reported issues, not failure rates — vehicles without complaints are not represented. Full methodology.

Data through: 2026-03-28