2005 Ford Excursion: Reliability Data

84
Total Complaints
87,000mi
Median Mileage
ELECTRICAL SYSTEM
Top Issue
2
Crash Reports

When Do Complaints Happen?

Distribution of NHTSA complaints by vehicle mileage at time of report.

60,500 25th Percentile
87,000 Median Mileage
110,977 75th Percentile

What Fails?

Most reported component issues from NHTSA complaints.

ELECTRICAL SYSTEM
19
ENGINE
9
FUEL SYSTEM, DIESEL
6
FUEL/PROPULSION SYSTEM
5
ENGINE AND ENGINE COOLING:ENGINE:DIESEL
5
ENGINE AND ENGINE COOLING
5
STEERING
4
POWER TRAIN
3
EXTERIOR LIGHTING
3
POWER TRAIN:AUTOMATIC TRANSMISSION
2

Severity Assessment

2
Crashes
1
Fires
3
Injuries
0
Deaths

Sample Complaint Reports

"DT: PURCHASED THE UNIT IN AUGUST AND THE FRAME WAS BENT. TOOK IT BACK TO THE DEALER AND RECEIVED A NEW ONE. THE FRAME ON THIS UNIT IS COCKED AND IS GOING. THIS HAS CAUSED THE CABINETS TO COME LOOSE, AND THE CABINETS ARE CURRENTLY GETTING REPAIRED. CONSUMER CONTACTED SUNRISE AND WAS TOLD THAT THA..."
"DT: PURCHASED THE UNIT IN AUGUST AND THE FRAME WAS BENT. TOOK IT BACK TO THE DEALER AND RECEIVED A NEW ONE. THE FRAME ON THIS UNIT IS COCKED AND IS GOING. THIS HAS CAUSED THE CABINETS TO COME LOOSE, AND THE CABINETS ARE CURRENTLY GETTING REPAIRED. CONSUMER CONTACTED SUNRISE AND WAS TOLD THAT THA..."
"DT: THE CONSUMER'S 2005 FORD EXCURSION WOULD NOT STOP. THE BRAKE LINES WERE LEAKING FLUID, AND WAS RUBBING AGAINST THE DRIVER'S SIDE TIRE. THE VEHICLE WAS TOWED. THE TOW TRUCK DRIVER SAID THAT IT LOOKED LIKE THE BRAKE LINE WAS PUT ON BACKWARDS. THE CONSUMER STATED THAT NO ONE HAS TOUCHED THE V..."

Source: NHTSA ODI Complaints Database. Names and identifying details omitted.

When Were Complaints Filed?

Number of complaints by the year the issue occurred.

When Does Each Component Fail?

Median mileage at complaint for top components.

ELECTRICAL SYSTEM 19 complaints
25th: 65,700 mi Median: 80,000 mi 75th: 104,105 mi
ENGINE 9 complaints
25th: 106,000 mi Median: 125,165 mi 75th: 140,000 mi
FUEL SYSTEM, DIESEL 6 complaints
25th: 60,375 mi Median: 80,000 mi 75th: 101,125 mi
FUEL/PROPULSION SYSTEM 5 complaints
25th: 88,000 mi Median: 97,425 mi 75th: 106,000 mi
ENGINE AND ENGINE COOLING:ENGINE:DIESEL 5 complaints
25th: 45,000 mi Median: 61,463 mi 75th: 107,954 mi

Where Are Complaints Coming From?

Top states by complaint count.

CA: 17 FL: 9 NY: 8 NJ: 5 SC: 4 TX: 4 IL: 4 KS: 4 CO: 3 AZ: 3

Who Files Complaints?

15.5%
Original Owners
84.5%
Second+ Owners

Ford Excursion — Other Years

See how this model compares across different model years.

YearComplaintsCrashes
200063443
200124019
200215018
20031399
20041256

Data source: View this vehicle on NHTSA.gov | NHTSA ODI Complaints Database. Public domain.

Methodology: Complaint counts and mileage distributions are computed directly from consumer-reported NHTSA complaints. This data represents reported issues, not failure rates — vehicles without complaints are not represented. Full methodology.

Data through: 2026-03-28