2004 Gmc Sierra 3500: Reliability Data

29
Total Complaints
87,000mi
Median Mileage
Service Brakes
Top Issue
0
Crash Reports

When Do Complaints Happen?

Distribution of NHTSA complaints by vehicle mileage at time of report.

40,000 25th Percentile
87,000 Median Mileage
117,000 75th Percentile

What Fails?

Most reported component issues from NHTSA complaints.

Service Brakes
8
Electrical System
3
Service Brakes, Hydraulic
3
Fuel System, Diesel
2
Instrument Cluster/Panel
2
Transfer Case (4-Wheel Drive)
1
Center Support Bearing
1
Underbody Shields
1
Service Brakes, Electric
1
Power Assist
1

Severity Assessment

0
Crashes
2
Fires
0
Injuries
0
Deaths

Sample Complaint Reports

"TL*- THE CONTACT STATES THAT SOMETIME IN AUGUST OF 2006, FUEL INJECTED NUMBER 8 FAILED IN HER VEHICLE. ON DECEMBER 4TH THE ELECTRICAL SYSTEM FAILED TO WORK INVOLVING INJECTED NUMBER 8. ON DECEMBER 11TH, INJECTED NUMBER SIX ON CONTACT DIESEL ENGINE TRUCK FAILED WHILE DRIVING 55 MPH. THE CONTACT ST..."
"REFERENCE A GMC 2004 SIERRA 3500 4 WHEEL DRIVE PICK UP TRUCK, 6.6L DIESEL ENGINE WITH 6 SPEED MANUAL TRANSMISSION. THE MOLDED RUBBER AROUND THE DRIVELINE CENTER SUPPORT CARRIER BEARING (PART # 12472424) DRY ROTTED CAUSING DRIVELINE VIBRATION THAT, IN TURN CAUSED THE TRANSFER CASE TO FAIL. THE VIBR..."
"REFERENCE A GMC 2004 SIERRA 3500 4 WHEEL DRIVE PICK UP TRUCK, 6.6L DIESEL ENGINE WITH 6 SPEED MANUAL TRANSMISSION. THE MOLDED RUBBER AROUND THE DRIVELINE CENTER SUPPORT CARRIER BEARING (PART # 12472424) DRY ROTTED CAUSING DRIVELINE VIBRATION THAT, IN TURN CAUSED THE TRANSFER CASE TO FAIL. THE VIBR..."

Source: NHTSA ODI Complaints Database. Names and identifying details omitted.

When Were Complaints Filed?

Number of complaints by the year the issue occurred.

When Does Each Component Fail?

Median mileage at complaint for top components.

Service Brakes 8 complaints
25th: 79,250 mi Median: 118,441 mi 75th: 132,162 mi
Service Brakes, Hydraulic 3 complaints
Median: 38,338 mi

Where Are Complaints Coming From?

Top states by complaint count.

WI: 4 NC: 3 CA: 3 NY: 3 PA: 3 MI: 2 WV: 2 ME: 2 OH: 2 WY: 1

Who Files Complaints?

27.6%
Original Owners
72.4%
Second+ Owners

Gmc Sierra 3500 — Other Years

See how this model compares across different model years.

YearComplaintsCrashes
1999251
2000303
2001443
2002293
2005290
2008260
2011240
2015401
2016270
2020726
2021270
2022376
2023344
2024580

Data source: View this vehicle on NHTSA.gov | NHTSA ODI Complaints Database. Public domain.

Methodology: Complaint counts and mileage distributions are computed directly from consumer-reported NHTSA complaints. This data represents reported issues, not failure rates — vehicles without complaints are not represented. Full methodology.

Data through: 2026-03-28