2004 Bmw 545I: Reliability Data
Source: NHTSA — 77 complaints
77
Total Complaints
101,565mi
Median Mileage
AIR BAGS
Top Issue
1
Crash Reports
When Do Complaints Happen?
Distribution of NHTSA complaints by vehicle mileage at time of report.
75,500
25th Percentile
101,565
Median Mileage
123,760
75th Percentile
What Fails?
Most reported component issues from NHTSA complaints.
AIR BAGS
18
ELECTRICAL SYSTEM
12
ENGINE
10
POWER TRAIN
8
SEAT BELTS
5
STEERING
4
ELECTRONIC STABILITY CONTROL (ESC)
4
EXTERIOR LIGHTING
3
SERVICE BRAKES
3
SEATS
3
Severity Assessment
1
Crashes
2
Fires
5
Injuries
0
Deaths
Sample Complaint Reports
"TL* THE CONTACT OWNS A 2004 BMW 540 FIVE I. THE CONTACT STATED THAT OIL WAS LEAKING INTO THE BRAKES. THE VEHICLE WAS REPAIRED UNDER NHTSA CAMPAIGN ID NUMBER: 10V446000 (SERVICE BRAKES, HYDRAULIC:POWER ASSIST:VACUUM). AFTER REPAIRS, OIL CONTINUED TO LEAK INTO THE BRAKES. THE MANUFACTURER WAS CONTACTE..."
"ENGINE STALLING WHILE DRIVING VEHICLE, UNABLE TO RESTART VEHICLE AFTER THE STALL. LOSS OF POWER STEERING AND BRAKE POWER ASSIST WHEN VEHICLE STALLS WHILE DRIVING. ENGINE STALLS VERY PERIODICALLY AFTER A SHORT PERIOD OF OPERATION. TOOK VEHICLE TO DEALER 3 TIMES AND WERE UNABLE TO PINPOINT THE PROBLEM..."
"THE BATTERY DIED SO I GOT A NEW ONE. AFTER REINSTALLING IT, ALL THE DASH LIGHTS CAME ON. THE ACTIVE STEERING CAME ON ALSO. AFTER DRIVING THE CAR OFF THE LOT, I REALIZED MY STEERING WHEEL WAS TURNED TO THE LEFT BUT I WAS GOING STRAIGHT. NOW I CAN'T FIGURE OUT HOW TO FIX THIS ISSUE. *JS"
Source: NHTSA ODI Complaints Database. Names and identifying details omitted.
Data source: View this vehicle on NHTSA.gov | NHTSA ODI Complaints Database. Public domain.
Methodology: Complaint counts and mileage distributions are computed directly from consumer-reported NHTSA complaints. This data represents reported issues, not failure rates — vehicles without complaints are not represented. Full methodology.
Data through: 2026-03-28
Copy this code to embed on your website: