1991 Ford Explorer: Reliability Data

764
Total Complaints
113,804mi
Median Mileage
Tread/Belt
Top Issue
70
Crash Reports

When Do Complaints Happen?

Distribution of NHTSA complaints by vehicle mileage at time of report.

79,284 25th Percentile
113,804 Median Mileage
160,300 75th Percentile

What Fails?

Most reported component issues from NHTSA complaints.

Tread/Belt
54
Antilock/Traction Control/Electronic Limited Slip
52
Tires
52
Gasoline
25
Automatic Transmission
22
Master Cylinder
20
Vehicle Speed Control
20
Engine
18
Foundation Components
17
Switch
16

Severity Assessment

70
Crashes
73
Fires
60
Injuries
4
Deaths

Sample Complaint Reports

"VEHICLE REAR PASSENGER DOORS ARE EXTREMELY HARD TO OPEN DUE TO DESIGN. DEALER IS AWARE OF PROBLEM. TT"
"SPARE TIRE HOLDER CABLE BROKE LOOSE AND CAUSED THE SPARE TO BE LOST AT AN UNKNOWN DATE. TT"
"THE BOLT HOLDING THE CROSS SHAFT CAME OUT AND CAUSED MASS DESTRUCTION OF THE DIFFERENTIAL SENDING THE VEHICLE INTO A SKID. TT"

Source: NHTSA ODI Complaints Database. Names and identifying details omitted.

When Were Complaints Filed?

Number of complaints by the year the issue occurred.

Where Are Complaints Coming From?

Top states by complaint count.

CA: 119 FL: 61 TX: 49 NY: 45 PA: 30 MA: 28 WA: 26 MO: 24 MI: 22 CO: 22

Who Files Complaints?

20.5%
Original Owners
79.5%
Second+ Owners

Ford Explorer — Other Years

See how this model compares across different model years.

YearComplaintsCrashes
199284854
1993115198
19941531124
19951048107
19961818248
19972149180
19982374219
19991737143
20001203115
200150082
20024095178
2003136870
2004164769
200560430
200678818
200727114
20082158
2009498
201015513
2011148148
2012101314
2013275761
2014201148
2015213852
2016294056
2017192753
201881923
20193062
2020154450
202149221
202230825
202312611
2024210
202511111

Data source: View this vehicle on NHTSA.gov | NHTSA ODI Complaints Database. Public domain.

Methodology: Complaint counts and mileage distributions are computed directly from consumer-reported NHTSA complaints. This data represents reported issues, not failure rates — vehicles without complaints are not represented. Full methodology.

Data through: 2026-03-28